Technical Service Bulletin 2001-3: Valve alignment with TT8 v1 RAS, WTS, and ZPS equipment
May 2001: We have a fix for the intermittent multiport valve alignment problems experienced by some users
of McLane Remote Access Samplers (RAS) and Water Transfer Systems (WTS). The problem may also affect belt alignment
in Zooplankton Samplers (ZPS), although there have been no reported occurrences.
Please review the paragraphs below and feel free to email or call (508-495-4000) us for
additional information. This information applies only to Tattletale 8 Version 1 based systems. TT8 V2 systems are not
affected.
Several customers have reported intermittent valve alignment problems. The systems may, for example, work on the bench
and then experience problems during a deployment. In some cases they have failed on the bench one day and worked
perfectly the next. Until recently, all of these systems always worked perfectly when sent back to McLane for service. Last
spring, one system continued to misbehave while in our custody and we were able to identify the source of the problem. There
is a design flaw in the circuit that reads the proximity switch used to sense valve position. The circuit normally works despite
the flaw. We hypothesize that variations in new production runs of the proximity switch may have made failure more common.
Temperature or other environmental factors may also play a role. Since the same circuit is used to read the proximity switch
that senses belt position in the ZPS, there is concern for those systems, although there have be no reported problems.
The design flaw is correctable and can be easily applied to existing boards. We will be happy to retrofit your electronics at
your convenience (there may be a small fee to cover shipping, no charge if the system is still under warranty). If you wish to
install the fix yourself (a pair of 1206 surface mount resistors) just download the
illustrated instructions. Email or call (508-495-4000) us if you need assistance or
additional information. Resistors will be provided on request.
Remember, the design flaw and the retrofit only affect TT8 V1 based electronics. The flaw is corrected in the new circuitry on
TT8 V2 systems. Additionally, TT8 V2 systems use a more reliable optical position sensor.